Cassette Type Cable Tray Bend Side Roll Forming Machine

description1
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Description

The Cassette ladder cable tray roll forming machine is together with the cable tray roll forming machine to make sure the cable safety.

Sussman Cassette ladder cable tray machine is included the de-coiler, the leveling device, the servo feeder, the press machine, the main roll forming machine, cassettes. the saw cutting device, it can produce 8 profiles in one machine by changing cassettes The machine is easy to operate, full automatically to make the different holes.

 

Machine list

Name Quantity

3 ton hydraulic Decoiler

1 set

Leveling device

1 set

Servo feeding device

1 set

Press machine

1 set

Punching

1 set

Main roll forming machine

1 set

Cassettes

5 sets

Following Cutting holder

1 set

Cutting blades

5 sets

Hydraulic station

1 set

Control system

( including control box)

1 set

Out tables

2 units

Spare parts

1 package

 

Technique data

1. Decoiler

 

Diameter: 460-520mm expansion.

Expansion: hydraulic

Capacity: 3000kg per mandrel

Max Coil Width: 500mm

 

2. Feeding device

Feeding Servo feeding motor: 2.9KW Yaskawa(Japanese Brand)

Description: servo feeding can control the punching distance in precision, controlled by PLC, and the feeding tolerance can be+-0.05mm, the servo motor can control the speed, and can accept the input signal, and react quickly, and performance well, the touch screen can display the rotating speed, the length and the quantity, it can be controlled by the manual and auto modes.

3. Press machine Press machine

3.1 Series JH21-63

3.2 Brand name: Yangli


    3.3 JH21 series press machine description:

JH21series open back press with dry clutch and hydraulic overload protector

◆    Welded body with steel plate and high intensity.

◆    Main motor is made by Siemens.

◆    Adopts combined pneumatic friction clutch and brake.

◆    Cluster gear adopts the flooding oil lubrication.

◆    Six-face rectangle lengthen guide; JH21-315B/400B adopts eight-face lengthen guideway.

◆    Equipped with hydraulic overload protecting device.

◆    JH21-25/25B/45 adopts manual shut height adjustment,among these types JH21-25/45 adopts scale display and JH21-25B with digital display.JH21-63 and above type adopts electric shut height adjustment with digital display.

◆    JH21-45 can equip with die set height adjustment motor, the value will be displayed by digital.

◆    JH21-25B, JH21-45 and above type equipped with balance cylinder.

◆    Duplex valves imported.

◆    Electric compelling grease lubrication system.

◆    Balancing cylinder adopts manual lubrication system.

◆  One set of blowing device.

◆    Controlled by PLC with international brand.

◆    Buttons, indicators, AC contactors, air circuit breakers and other controlling devices are imported from international brand.

◆    Equipped with optional air cushion device, automatic feed shaft and photoelectric protector,which can used to work with various automatic equipments.

 

3.4 Punching Moulds description

As for the profiles, total need 4 sets of punching moulds, when need to punching the first hole drawing, change the punching mould 1, when punching the second hole drawing, change the punching mould 2, ect. When the punching heads broke, they can be removed, and changed by the new punching heads.

 

4. Main Roll forming machine technique data

4.1. Suitable Plate Material: thickness 1.5-2mm, Galvabond G2, Ha300, SS316L

4.2. Working Speed: 12meters / min

4.3. Forming Steps: according to different profiles, changing by 5 sets cassettes

4.4. Material of Roller: Cr12mov, Quench HRC58-62 Plated Chrome, 19 stations

4.5. Material of Shaft: 45# Advanced Steel (Diameter: 76mm), thermal refining

4. 6. Driven system: Chain Driven 1 inches 20A

4.7. Main Power with reducer: 11KW WH Chinese Famous

4.8. Cutting: Hydraulic Cutting Cr12mov

4.9. Material of Cutting Knife: Cr12Mov, Quench HRC58-62

4.10. Hydraulic Station Power: 4KW Wuxi Wanshen Famous Chinese Brand

4.11. The whole machine is controlled by industry computer-PLC.

4.12 PLC--Panasonic, Japan

4.13 Touch Screen—Beijing Kunlun Encoder--Omron, Japan

4.14 Electric parts--Schneider

 

5 Cutting:

1 The cutter blade material: Cr12mov HRC58-62 degree

2 Number of blade: 5 sets

3 Cutting after forming: Cut the sheet after roll forming to required length

4 Cutting motion: servo following cutting

5 Material of blade: CR12with heat treatment

6 Length measuring: Automatic length measuring

7 Tolerance of length: 6m+/- 0.5mm

6 Out tables:

1. Length: 1.5 meters

2. Number: 2 units

Profile drawing for option
Optional configuration
Optional Configuration For Your Choice
  • Decolier
    Double Heads Decoiler
    A type decoiler
    Manual Decoiler
    Hydraulic Decoiler
     
     
  • Structure
    Wall panel
    Torri Structure
    Cast Iron
     
  • Drive
    Chain
    Gear
    Gearbox
    Couplings Gearbox
     
     
  • Cooling
    Water cooling
    Fan cooling
     
  • Punching
    Hydraulic punching
    Hydraulic press
    Punching press
     
  • Cutting
    Hydraulic stop cutting
    Servo Following Cutting
    Stop Saw cutting
    Fly saw cutting
     
     
  • Out table
    Manual table
    Simple pneumatic table
    Automatic stacker
    Magnetic stacker
     
     
  • Other
    Cassette
    Plastic film
    Fleece devce
    Pre-cutting
     
     
Why Sussman Different
The price of Sussman's roll forming machines is a little higher than other suppliers'. Let me explain about our machines difference:
Sussman machine design: it is unit one, which means the control box and the hydraulic station are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. it saves more time and space.

Our display screen is touch screen, not text touch screen.

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Sussman Processing technology: Sussman rollers is through grinding, quenched, chroming,finish machining,polishing,coated with chrome 0.05mm, all rollers are shiny, stronger and avoid rust.etc to make stronger, the roll forming machine is more robust and easier to use.  The metal sheet produced by our machine is always flat and perfect profiles., because in the design and during the machining process, we always control the force for the metal sheet, it does not damage the sheet surface and comes out perfect profile. And we use the German application COPRA, to imitate the situation in 3D and ensure the perfect profile.
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Sussman roll forming system

Sussman roll forming system: We will make the hand wheels at the feeding device to adjust feeding width, and we also make the wheels with the numbers then you know how to adjust right and left sides, also we made the rulers on the bedding, you can adjust the profile height and width according to the rulers.

Screw with numbers is to adjust material thickness easily, also with protecting cap also add laminating film device and felt to make the board flatter and smoother without scratches.

The  machine is equipped with a detection switch device, in case of emergency, emergency alarm, stop operation.

 
 
 
Sussman Machinery's safety cover
The whole equipment is in accordance with the requirements of CE standards, and the entire body and transmission parts are covered to protect the safety of workers.
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