G550 C89 Steel Frame Light Gauge Framing Roll Forming Machine

description1
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Description



Main Specifications
Size 89*41mm
Thickness 0.6-1.2mm(G300-G550Galvanzied coils and Aluzinc )
Standard Producing speed 300-700m/h
Max producing speed 1500m/h

Main motor
7.5kw
Power supplier 380V 50Hz 3phases according to your request
Hydraulic station 5.5kw
Hydraulic tank capacity 100L
Hydraulic pressure computer set
Hydraulic cooling Fan cooling
Frame and punching dies Screw hole, chamfer, slot hole, flange cut, pipe hole, suspension, cutting
Tolerance +- 0.5mm
Inkjet printer Videojet
Machine size 4900*1000*1500mm
Weight 5000kg
Color according to your request
De-colier bearing 2 tonne, automatical decoiler


Vertex BD Design Software 2021


1.The wall, floor and roof structure is produced automatically, saving design time.
2.Automatic 3D molding, insure 100% accuracy.
3.With analysis project function, the software can calculate bearing capacity.
4.Create frame work 3D map and 3D decoration view.
5.The whole building frame can be resolve to independent unit drawing.
6.Calculate the bill of material, including the needed steel, plates, thermal insulation material,doors and windows, screws and other matching material.
7.Create the processed data including the marked work piece, docking with the equipment.
8.Software maintenance and training fee.
9.Maintenance and supporting fee is USD2200.00/Year. It’s for software update and optional.
Optional Configuration For Your Choice
  • Decolier
    Double Heads Decoiler
    A type decoiler
    Manual Decoiler
    Hydraulic Decoiler
  • Structure
    Wall panel
    Torri Structure
    Cast Iron
  • Drive
    Chain
    Gear
    Gearbox
    Couplings Gearbox
  • Cooling
    Water cooling
    Fan cooling
  • Punching
    Hydraulic punching
    Hydraulic press
    Punching press
  • Cutting
    Hydraulic stop cutting
    Servo Following Cutting
    Stop Saw cutting
    Fly saw cutting
  • Out table
    Manual table
    Simple pneumatic table
    Automatic stacker
    Magnetic stacker
  • Other
    Cassette
    Plastic film
    Fleece devce
    Pre-cutting
Why Sussman Different
The price of Sussman's roll forming machines is a little higher than other suppliers'. Let me explain about our machines difference:
Sussman machine design: it is unit one, which means the control box and the hydraulic station are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. it saves more time and space.

Our display screen is touch screen, not text touch screen.

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Sussman Processing technology: Sussman rollers is through grinding, quenched, chroming,finish machining,polishing,coated with chrome 0.05mm, all rollers are shiny, stronger and avoid rust.etc to make stronger, the roll forming machine is more robust and easier to use.  The metal sheet produced by our machine is always flat and perfect profiles., because in the design and during the machining process, we always control the force for the metal sheet, it does not damage the sheet surface and comes out perfect profile. And we use the German application COPRA, to imitate the situation in 3D and ensure the perfect profile.
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Sussman roll forming system

Sussman roll forming system: We will make the hand wheels at the feeding device to adjust feeding width, and we also make the wheels with the numbers then you know how to adjust right and left sides, also we made the rulers on the bedding, you can adjust the profile height and width according to the rulers.

Screw with numbers is to adjust material thickness easily, also with protecting cap also add laminating film device and felt to make the board flatter and smoother without scratches.

The  machine is equipped with a detection switch device, in case of emergency, emergency alarm, stop operation.

Sussman Machinery's safety cover
The whole equipment is in accordance with the requirements of CE standards, and the entire body and transmission parts are covered to protect the safety of workers.
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Roof tile box
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Hydraulic cutting
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Equipment Details

1).automatic vertical single head uncoiler : 1 set

a.Using hand tightening design, Coil ID:Ф460mm-Ф520mm, coil OD:Ф1400mm, Loading:2000kg
b.Frequency conversion automatic uncoiling
c.Power:2.2KW
2). Frame: Using steel plate welding, the overall annealing to stress treatment, to ensure long-term use without deformation; and CNC machining center processing to ensure dimensional accuracy.
3). Arch: Main arch is box structure, box is CNC machining center processing, auxiliary arch is independent structure.
4). Rolling mould: Cr12mov die steel, after vacuum hardened HRC60-62 ° to refine the hole and the end of the face, CNC lathe finishing the roller surface.
5). Main axis: Material for 40Cr tool steel, quenching and tempering heat treatment, external grinding finishing
6). Drive system: Servo motor and reducer linkage, between the wheel with precision hard tooth gear oil immersion operation, to ensure that the use of long time without wear.
7).  Hydraulic system
a. Energy storage structure, energy saving and environmental protection
b. Hydraulic components: Germany Bosch Rexroth products
8).  Punching mould
Die model material are used S45C tool steel, mold insert with D2 or SKD11 high-quality steel, mold parts with Japan's rice products.
9). Electrical parts
a.Original imported motion controller and PLC

b.. International first-class brand low voltage components

10). CNC inkjet printer

a.Configuration of industrial-grade high quality solvent-based electronic inkjet printer, print writing clear and solid, easy to install
b.Common solvent based inks,easy to buy, and economical to use
c.Automatically prints automatically generated by the design software, without human intervention
d.By Frame Mac LGS maker production control system can add any additional information, such as, company name,logo, websites and so on.

Application
Steel building is a metal structure fabricated with steel for the internal support and for exterior cladding, as opposed tosteel framed buildings which generally use other materials for floors, walls, and external envelope. Steel buildings are used for a variety of purposes including storage, work spaces and living accommodation. They are classified into specific types depending on how they are used.
Steel provides several advantages over other building materials, such as wood:
• Steel is a "green" product; it is structurally sound and manufactured to strict specifications and tolerances. It is also energy efficient. Any excess material is 100% recyclable.
• Steel does not easily warp, buckle, twist or bend, and is therefore easy to modify and offers design flexibility. Steel is also easy to install.
• Steel is cost effective and rarely fluctuates in price.
• Steel allows for improved quality of construction and less maintenance, while offering improved safety and resistance.

• With the propagation of mold and mildew in residential buildings, using steel minimizes these infestations. Mold needs moist, porous material to grow. Steel studs do not have those problems.


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